Overview
Key Advantages
1. High Molding Quality
Utilise un procédé de moulage combinant une vibration verticale directionnelle du moule inférieur avec une vibration sous pression du moule supérieur, garantissant un formage rapide, une densité élevée et une résistance uniforme.
2. Easy Operation and Labor Savings
The equipment features a rational design and simple operation. Hydraulic unloading replaces manual unloading, significantly reducing labor intensity; workers can handle automatic material distribution simply by operating a control lever.
Compatible with various raw materials—such as crushed stone, sand, cement, fly ash, and coal cinder—allowing for cost-effective production tailored to local resource availability. VII. Brick Types Produced
By changing molds, the QT40-1 can produce a variety of brick types
Hollow block series
• 400×250×200mm
• 400×200×200mm
• 400×150×200mm
• 400×100×200mm
• 390×190×190mm
• 390×240×190mm
Solid brick/Standard brick series
• 240×115×53mm (Standard solid brick)
• 240×115×90mm (Multi-hole brick)
Paving brick/Interlocking brick series
• 250×250×60mm
• 200×100×60mm
• 225×112.5×60mm (S-shaped interlocking brick)
• 200×163×60mm (I-shaped interlocking brick)
Operation
Working Principle
The QT40-1 brick machine employs a molding method that combines directional vertical vibration of the bottom mold with pressure and vibration from the top mold. During operation, the uniformly mixed concrete is transported via conveyor belt into the main machine's hopper and then into the mold. High-performance vibration motors generate high-frequency vibrations, ensuring the concrete raw materials are distributed quickly and evenly within the mold and preventing material accumulation. Simultaneously, the top mold applies pressure, resulting in rapid molding, high density, and uniform strength. Once molding is complete, the hydraulic system automatically ejects the finished bricks.
Workflow
1. Batching and Mixing: Raw materials—such as cement, crushed stone, sand, and fly ash—are added to a JQ350 mixer according to the specified ratio; water is added, and the mixture is blended into uniform concrete.
2. Conveying and Feeding: The mixed concrete is transported via a 6-meter conveyor belt to the hopper at the top of the main machine.
3. Automatic Material Distribution: The operator uses a control lever to automatically feed the material into the mold.
4. Pressure and Vibration Molding: The top mold descends to apply pressure while the bottom vibration motor operates at high frequency, compacting and molding the material within 40 seconds.
5. Automatic Demolding: The hydraulic demolding system ejects the finished bricks from the mold.
6. Finished Product Output: Finished bricks are removed manually or via auxiliary equipment for stacking and curing.
Configuration
Designed for efficiency and ease of operation, the machine automates pallet feeding and material loading, effectively lowering labor intensity and boosting productivity.
The QT40-1 concrete brick making machine production line consists primarily of the following equipment
| Equipment Name | Description |
|---|
| QT40-1 Main Unit | Block molding machine (core equipment) |
| JQ350 Concrete Mixer | Used for mixing raw materials |
| 6m Conveyor Belt | Transports mixed concrete to the main unit's hopper; 8mm thick belt with embedded wear-resistant steel wires |
| PLC Control Box | Control unit with touch-button interface; manages the operation of all processes |
| Mold | Custom-made according to the specific brick type |
| Pallet | Pallet for supporting finished bricks |
Equipped with a hopper and conveyor belt, it integrates with a mixer to form a complete, streamlined production line, facilitating easy material feeding and high production efficiency.
4. Versatile Application and Flexible Brick Types
By simply changing molds, the machine can produce various brick types, including hollow blocks, solid bricks, porous bricks, paving stones, and curbstones.
5. Low Investment and Quick Return
The equipment features a compact structure and affordable pricing, making it ideal for small-scale investors.
6. Wide Range of Suitable Raw Materials
