Shanman (Linyi) Machinery Co, Ltd.
Devis Gratuit

QTS10-10 Automatic Clay Brick Making Machine

QTS10-10 Automatic Clay Brick Making Machine

The QTS10-10 fully automatic hydraulic clay brick machine is the flagship industrial-grade, high-volume production model of the QTS series. Representing the highest configuration and largest capacity in the product line, it is specifically engineered for large-scale brick manufacturing plants. In a single cycle, the machine stably molds 10 standard interlocking clay bricks, enabling intensive, industrialized, and standardized mass production.

Dimensions： 2,650 × 1,850 × 2,600 mm
Weight: 3,200 kg
Molding Cycle: 10–13 seconds
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QTS10-10 Automatic Clay Brick Making Machine

Overview

The QTS10-10 fully automatic hydraulic clay brick machine is the flagship industrial-grade, high-volume production model of the QTS series. Representing the highest configuration and largest capacity in the product line, it is specifically engineered for large-scale brick manufacturing plants. In a single cycle, the machine stably molds 10 standard interlocking clay bricks, enabling intensive, industrialized, and standardized mass production.

Key advantages include industrial-grade stable-pressure molding, broad soil adaptability, a low defect rate, and the capability for continuous, round-the-clock production. It accommodates various raw soil types—such as red clay, yellow clay, mixed mountain soil, and high-sand-content soil—allowing for stable mass production without the need for refined soil washing or purification. The machine utilizes a non-fired physical molding process based on high-pressure hydraulic compaction and natural hydration curing; it requires no kilns, produces no smoke or dust, and generates zero pollution, fully complying with global environmental production standards. It continues the use of the mature “pallet-free” ground-molding process, completely eliminating the cost of pallet consumables and significantly reducing long-term operational expenses. Equipped with an industrial-grade PLC intelligent system and closed-loop hydraulic pressure stabilization technology, the machine surpasses small- and medium-sized multi-mold models in automation, molding precision, and operational stability, making it a core asset for large-scale clay building material production bases and infrastructure projects.

Core Product Advantages

1. Peak 10-Mold Production Capacity & Efficiency: Features a top-tier 10-mold design that vastly outperforms 7-mold or 6-mold models. With massive daily output, it is ideal for the bulk delivery of large-scale orders, significantly shortening the investment payback period.

2. Synchronized 10-Mold Pressure Stability & Zero-Deviation Quality: Equipped with an independent multi-channel hydraulic system, ensuring complete uniformity in density, thickness, and hardness across all ten bricks. Industrial-grade precision guarantees trouble-free acceptance for high-end engineering projects.

3. Superior Adaptability to Diverse Soil Types: Perfectly handles raw field soil, high-moisture soil, sandy soil, and low-cohesion soil. Lowers the threshold for sourcing materials locally, minimizing raw material production costs.

4. Industrial-Grade Durability: Features a heavy-duty cast steel body, modular structure, and fatigue-resistant design. Supports continuous, full-load production year-round with an extremely low failure rate and an exceptionally long service life.

5. Intelligent, Energy-Efficient Mass Production: Utilizes variable-frequency power output and segmented pressure stabilization technology. Consumes over 25% less electricity than standard large-scale models, offering significant cost advantages for long-term, large-scale production.

Brick Types Produced

1. High-End Interlocking Clay Building Bricks: High-precision interlocking fit and structural stability; ideal for large-scale affordable housing projects and mass residential construction.

2. High-Strength Solid Load-Bearing Bricks: High hardness and density; suitable for high-standard perimeter walls and load-bearing masonry in residential construction.

3. Interlocking Paving Bricks for Landscapes & Courtyards: Uniform appearance and excellent flatness; suitable for municipal residential areas and “Beautiful Countryside” paving projects.

4. Eco-Friendly Interlocking Hydraulic Slope Protection Bricks: Suitable for large-scale river management, canal reinforcement, and soil/water conservation on reservoir slopes.

5. Eco-Friendly Landscaping Bricks: Includes grass pavers and tree-pit protection bricks; meets mass demand for urban ecological greening and landscape renovation projects. IX. Application Scenarios

1. Large-scale standardized clay building material production bases: Suitable for long-term mass production, regional wholesale, and channel supply.

2. Large-scale overseas infrastructure EPC projects: National-level contiguous rural housing construction projects in Africa, Southeast Asia, and South America.

3. Large-scale water conservancy projects: Specialized mass production of eco-friendly slope protection and riverbank reinforcement blocks.

4. High-standard government rural revitalization infrastructure: Supporting large-scale projects for road paving, residential renovation, and village landscape improvement.

5. Export-oriented building material factories: Leveraging ultra-high production capacity to ensure stable delivery of large-volume, full-container overseas orders.

6. Intensive plant construction projects prioritizing long-term investment, zero-failure operation, and high capacity: Ideal for standardized, industrialized, long-term business operations.

Model Selection and Usage Recommendations

As the top-tier, 10-mold industrial-grade model in the series, the QTS10-10 is suitable only for clients engaged in large-scale, standardized, high-volume production; it is not recommended for small-scale pilot runs, individual small-scale operations, or low-volume businesses—standard models with 1 to 7 molds are preferable for those cases.

Before production begins, raw materials must undergo thorough pre-processing—including crushing, screening, and the removal of hard impurities—to ensure the precision of simultaneous 10-mold forming and to extend mold lifespan. Specific production formulas tailored to local soil characteristics should be stored and recalled via a one-touch function during mass production to guarantee consistent product quality. The production site requires a large paved area and an expansive, zoned curing area to accommodate the stacking and curing of massive quantities of green bricks, with the curing cycle strictly controlled at 7–14 days.

Routine maintenance involves regularly checking hydraulic pressure balance, vibration frequency, and the integrity of oil circuit seals, as well as cleaning residual soil from mold cavities and tightening machine bolts. The equipment is designed for continuous two-shift operation rather than frequent start-stop cycles, allowing the high-output advantage of the 10-mold system to be fully realized. With its industrial-grade design, the machine ensures stable, trouble-free operation for years when operated correctly and maintained regularly, making it ideal for large factories seeking long-term, profitable operations.

Operation

The QTS10-10 clay brick machine features a heavy-duty, integral cast-steel frame. Unlike conventional welded bodies, this design offers superior rigidity and resistance to high-pressure deformation, enabling continuous full-load production on a two-shift schedule, 365 days a year. The machine is equipped with an independent, balanced hydraulic pressure stabilization system for its ten molds, featuring a ten-channel independent flow-splitting valve assembly. This ensures perfect synchronization of pressure, vibration, material feed volume, and pressure-holding time across every mold cavity, effectively resolving common industry issues associated with ten-mold equipment—such as loose corners, thickness deviations, and uneven density. The equipment features an industrial-grade intelligent variable-frequency vibration system that supports precise, multi-level frequency adjustment. It automatically matches molding parameters based on soil properties—such as viscosity, moisture content, and sand content—ensuring dense, uniform material filling. The resulting brick bodies are free of internal voids or laminations, delivering exceptional consistency in finished product strength. The electronic control system utilizes an upgraded intelligent PLC with a touchscreen interface, supporting recipe storage, one-touch parameter recall, automatic cyclic production, precise fault alarms, automatic overload shutdown, and intelligent material-shortage protection, meeting the high standards of intelligent industrial mass production.

The mold is crafted from heavy-duty alloy steel using an integral quenching process, offering high compressive strength, wear resistance, minimal deformation, and an extended service life. It supports rapid mold changes, allowing for flexible switching between various brick types. The machine’s hydraulic, electrical, and vibration systems employ an industrial modular design; the layout is organized for efficient heat dissipation and easy maintenance, while the use of universal components significantly reduces long-term operational and maintenance burdens, making it ideal for high-intensity, high-frequency, and continuous industrial production.

Working Principle

The QTS10-10 utilizes intelligent variable-frequency layered vibration combined with a synchronous, constant-pressure extrusion molding process across ten molds, representing a high-end, precision-engineered technology for non-fired brick production. The entire production process operates as a fully automated closed-loop system: raw field clay is first crushed and broken down by heavy-duty pulverizing equipment, then passed through multi-layer screening machinery to remove impurities—such as stones, hard clumps, and roots—refining the material into uniform brick-making granules. Small amounts of cement and water are added according to a fixed ratio and thoroughly mixed in a high-capacity forced-action mixer, creating a brick-making mixture with balanced moisture and exceptional stability. The mixture is precisely fed via a fully automatic quantitative conveying system, uniformly filling ten independent mold cavities. The equipment initiates a staged, variable-frequency vibration process: low-frequency vibration first spreads the material to fill corners, followed by high-frequency oscillation to expel internal air, ensuring the material within the cavities is dense and void-free. Subsequently, the hydraulic system descends at a constant speed, applying staged pressure increases and precise pressure stabilization; ten molds are compacted simultaneously under high pressure, forming ten high-density, uniform brick blanks in a single cycle. After the pressure-holding and shaping phase, the upper mold rises smoothly while the mold frame simultaneously releases; the finished brick blanks are deposited intact, free from deformation or defects. The formed bricks require no high-temperature firing; instead, they undergo 7–14 days of natural curing in designated zones, relying on cement hydration and solidification to achieve the high-standard structural strength required for construction, water conservancy, and landscaping projects.

Configuration

The QTS10-10 is designed for large-scale, fully automated industrial production lines, featuring a complete process flow, precise synchronization, and stable mass production capabilities. The complete line includes:

1. Heavy-duty clay crusher: Powerfully pulverizes compacted, dry, or mixed soils; suitable for large-volume raw material pre-processing.

2. Multi-layer grading vibrating screen: Performs fine grading and screening to strictly control particle size precision, ensuring consistency across the ten-mold forming process.

3. Large-scale twin-shaft forced mixer: Handles high-capacity, continuous mixing; supports 24-hour non-stop mass production with stable material proportioning.

4. Fully automatic quantitative conveying equipment: Delivers material precisely and at a constant speed, preventing shortages or spillage and ensuring continuous cyclic production.

5. QTS10-10 ten-mold forming main unit: The core of the line; executes simultaneous material distribution, vibration, high-pressure compaction, and smooth demolding for all ten molds.

6. Industrial-grade independent hydraulic stabilization station: Supplies oil evenly across ten channels with constant pressure and stable output, supporting full-load mass production.

7. Touch-screen smart PLC control system: Features recipe storage, automatic operation, self-diagnostic functions, and multiple safety protection mechanisms. The entire production line features a high level of automation integration, requiring only 2–3 workers for monitoring, material transfer, and stacking. With minimal labor costs, it is ideally suited for standardized, intensive mass production in large-scale factories.

Specification

ModelQTS10-10 Fully Automatic Industrial-Grade 10-Mold Clay Brick Machine
Bricks per Mold10
Molding Cycle10–13 seconds
Rated Hydraulic Pressure32 MPa (Industrial-grade, adjustable)
Total Power26 kW (Industrial energy-saving configuration)
Operating Voltage380V/50Hz (Customizable for global voltage standards)
Machine Weight3,200 kg
Overall Dimensions2,650 × 1,850 × 2,600 mm
Vibration MethodIntelligent variable-frequency layered vibration
Molding MethodSynchronous high-pressure hydraulic molding (10 molds)
Demolding MethodFully automatic, smooth, synchronous demolding
Operators2–3 people
Production ProcessNo-burn; pallet-free ground molding; natural curing

Capacity

This machine utilizes simultaneous molding across ten molds, ensuring stable cycling and massive output; it represents the peak production capacity within the entire product series:

– Standard molding cycle: 10–13 seconds/mold

While standard interlocking clay bricks can be produced at full capacity, the molding cycle is slightly longer for large-format slope protection bricks and thickened engineering blocks, resulting in a minor reduction in output; nevertheless, the overall daily and annual production volumes far surpass those of small- and medium-sized models, offering an irreplaceable advantage in large-scale supply capabilities.

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L'alimentation standard comprend normalement la machine à blocs principaux, le système de contrôle et le moule sélectionné Des mélangeurs, des convoyeurs, des systèmes de palettes et d'autres équipements auxiliaires peuvent être ajoutés selon les besoins.

Oui. Nous fournissons des conseils d'installation, de mise en service, de formation des opérateurs, un support technique et un service de pièces de rechange. Des options de support à distance et sur site sont disponibles.

OBTENEZ UN DEVIS GRATUIT

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