Shanman (Linyi) Machinery Co, Ltd.

Machine de fabrication de briques QT4-15

Machine de fabrication de briques QT4-15

La machine à briques hydrauliques entièrement automatique QT4-15 est notre unité phare de production de briques de taille moyenne, à haut rendement et non cuites C'est une machine intelligente de moulage de briques en béton qui intègre des systèmes mécaniques, électriques et hydrauliques La machine fonctionne entièrement automatiquement sans avoir besoin d'intervention manuelle fréquente et est compatible avec une large gamme de matières premières, y compris le sable et le gravier, les cendres volantes, les scories, la poussière de pierre et les déchets de construction C'est le modèle entièrement automatique le plus populaire, stable et le plus vendu pour les usines de briques de taille moyenne, les briqueteries de démarrage et les projets d'infrastructure.

Dimensions : 2700×1600×2500mm
Poids : 4,5 T
Cycle de moulage : 15 secondes/cycle

Overview

La machine à briques hydrauliques entièrement automatique QT4-15 est notre unité phare de production de briques de taille moyenne, à haut rendement et non cuites C'est une machine intelligente de moulage de briques en béton qui intègre des systèmes mécaniques, électriques et hydrauliques La machine fonctionne entièrement automatiquement sans avoir besoin d'intervention manuelle fréquente et est compatible avec une large gamme de matières premières, y compris le sable et le gravier, les cendres volantes, les scories, la poussière de pierre et les déchets de construction C'est le modèle entièrement automatique le plus populaire, stable et le plus vendu pour les usines de briques de taille moyenne, les briqueteries de démarrage et les projets d'infrastructure.

Core Advantages

1. Robust Structural Design

The main frame, vibration box, and material pressing assembly are manufactured in-house. With a well-balanced structural design, the machine remains stable and deformation-free during long-term operation.

2. Precision Vibration & High Molding Density

Equipped with a high-power, high-frequency 50kN vibration system, it ensures uniform vibration and strong penetration. This results in high brick density and hardness, with a finished product pass rate exceeding 99%.

3. Stable Hydraulic System

Features automatic pressure compensation and system interlocking. Pressure remains consistent across every molding cycle, eliminating issues with uneven compaction.

4. Forced Arch-Breaking Material Feeding System

Ensures uniform material distribution without dead zones and effectively mixes fine and coarse aggregates, solving the common problem of uneven density (dense on one side, loose on the other) found in standard machines.

5. Energy-Efficient, Durable & Low Labor Requirements

A fully automated production line requiring only 2–5 operators; offers low energy consumption and stable output.

6. Versatile Functionality: Produce a Full Range of Bricks by Simply Changing Molds

Without replacing the main unit, simply swap molds to produce all common brick types, including standard bricks, multi-hole bricks, hollow bricks, permeable bricks, curbstones, and interlocking pavers.

Brick Types Produced

By simply changing molds, the QT4-15 can produce a variety of brick types

• Solid standard bricks, supplementary bricks, and half-bricks

• Hollow bricks and multi-hole bricks in various specifications

• Municipal permeable bricks, paving bricks, and plaza pavers

• Interlocking slope protection bricks, I-shaped pavers, and grass pavers

-Curbstones and custom-shaped engineering bricks

QT4-15 product detail
QT4-15 product detail

No need to replace the machine, modify wiring, or alter the structure; mold changes are completed in half an hour, allowing for product switching at any time.

Real Customer Case Studies

Packaging and Shipping

Packaging and crating methods: Containers, wooden crates, and impact protection during transit

Summary

The Shanman QT4-15 fully automatic non-fired brick machine is a mid-sized, fully automatic model that offers the best overall balance of stability, production output, cost-effectiveness, and versatility; it is a flagship model boasting the highest rate of repeat purchases among customers.

Operation

The QT4-15 is a fully automatic hydraulic brick machine featuring a rapid 15-second molding cycle. It is equipped with an intelligent PLC control system, a forced material feeding system, and a high-frequency vibration and pressure-stabilizing system.

Working Principle: Raw material particles are tightly bonded through high-pressure pressing or vibration-assisted compression, eliminating the need for high-temperature firing.

Production Process

Fully automated workflow: Material feeding → Material distribution → High-pressure pressing → High-frequency vibration compaction → Automatic demolding → Automatic brick discharge → Natural curing.

The machine utilizes a thickened, integrally welded frame, precise four-column guiding, and hydraulic pressure-stabilized molding. The resulting bricks feature uniform density and high strength, with no internal voids, edge warping, or dimensional inconsistencies.

The entire system is ready for immediate operation upon connection; simply connect the power and load materials to start production—no complex installation is required.

It supports continuous 24-hour production with a low failure rate and simple maintenance, making it ideal for stable, long-term mass production.

Configuration

Equipment NameDescription
QT4-15 Main MachineThe core of the production line; shapes concrete through hydraulic pressure and vibration.
JD500 MixerForcibly mixes raw materials into uniform concrete.
Belt ConveyorTransports the mixed concrete to the main machine's hopper.
Manual Forklift / Green Brick Transfer CartTransfers finished green bricks.
Electrical Control BoxIncludes a touchscreen to control the automated operation of the entire line.
Hydraulic Station (Oil Pump Station)Supplies high-pressure hydraulic power to the main machine.
MoldCustomized according to the required brick type.
Brick StackerAutomatically stacks finished bricks; typically capable of stacking 4–5 layers.
Colored Brick System① Color-mixing unit ② Color material conveyor belt ③ Color dosing/feeding unit

Specific configurations can be tailored to meet customer requirements.

Specification

SpecificationsSpecifications
Machine dimensions2700 x 1600 x 2500 mm
Machine weight4.5 T
Molding cycle15–20 seconds/cycle
Machine power24 kW
Vibration excitation force50 kN
Control systemFully automatic PLC computer control
Molding area830 x 400 mm
Molding methodHigh-pressure hydraulic pressing + high-frequency vibration
Number of operators3–5 people
Installation area requirement150–200 m²
Green brick curing area requirementRecommended: 1000–2000 m²
Voltage220V/380V/415V/440V (selectable)
Compatible mixer modelVertical Model JD500
Pallet dimensions880 x 580 x 22 mm
Water consumption for mixingApprox. 2–3 tons/day (approx. 3–5% of total raw material weight)
Water usage for natural curing of green bricksApprox. 3–4 tons/day (recommended 2–3 times daily to keep bricks moist)
Suitable raw materialsSand/gravel, stone powder, crushed stone, fly ash, slag, construction waste, furnace slag, etc.

Capacity

QT4-15 product detail
8”/400×200×200mm/2holes
Production Capacity
Per mold: 4 blocks – Per hour: Approx. 720 – 960 blocks – Per 8 hours: 5,760 – 7,680 blocks
QT4-15 product detail
6”/400×150×200mm/m/3holes
Production Capacity
– Per mold: 6 blocks – Per hour: Approx. 1,080 – 1,440 blocks – Per 8 hours: 8,640 – 11,520 blocks
QT4-15 product detail
4”/400×100×200mm/2holes
Production Capacity
– Per mold: 7 blocks – Per hour: Approx.1260-1680 blocks – Per 8 hours: 10080-13440 blocks
QT4-15 product detail
200x100x60mm Rectangular Pavers
Production Capacity
– Per mold: 16 blocks – Per hour: Approx. 2880 blocks – Per 8 hours: 23040 blocks
QT4-15 product detail
225×112.5x80mm
S-Shaped Pavers
Production Capacity
– Per mold: 12 blocks -Per hour: Approx. 2,160 blocks
-Per 8 hours: 17,280 blocks
QT4-15 product detail
200x163x60mm
I-Shaped Pavers
Production Capacity
Per mold: 12 blocks -Per hour: Approx. 2160 blocks – Per 8 hours: 17280 blocks

All output figures represent actual, continuous production capacity—no inflated or exaggerated claims.

Want to know more about production rates for different brick types? Contact us today.

Find the Right Brick Machine

Tell us your block type, target capacity, and budget. Our engineers will recommend the right production solution for your project.

OBTENEZ UN DEVIS GRATUIT

Démo du formulaire de contact

En changeant de moule, la machine peut produire des blocs creux, des blocs pleins, des pavés, des pavés imbriqués, des bordures et d'autres produits en béton.

Les matériaux courants comprennent le ciment, le sable, la pierre concassée, les cendres volantes, les scories et autres granulats disponibles localement. Le mélange exact dépend de la résistance et de la finition requises du bloc.

Oui. Nous pouvons recommander ou personnaliser la configuration de la machine, la conception du moule, la capacité de production et le niveau d'automatisation en fonction de vos échantillons de blocs et des conditions d'usine.

L'alimentation standard comprend normalement la machine à blocs principaux, le système de contrôle et le moule sélectionné Des mélangeurs, des convoyeurs, des systèmes de palettes et d'autres équipements auxiliaires peuvent être ajoutés selon les besoins.

Oui. Nous fournissons des conseils d'installation, de mise en service, de formation des opérateurs, un support technique et un service de pièces de rechange. Des options de support à distance et sur site sont disponibles.

OBTENEZ UN DEVIS GRATUIT

Démo du formulaire de contact