Shanman (Linyi) Machinery Co, Ltd.

Moules de machines de fabrication de briques

Moules de machines de fabrication de briques

Les moules de machines de fabrication de briques sont les composants de formation de noyau pour les équipements de production de briques non cuites ; ils sont essentiels pour déterminer la précision dimensionnelle, la planéité de la surface et la densité du produit fini de la brique.

Dimensions : Personnalisé à la machine et à la conception de brique
Poids : Personnalisé
Cycle de moulage : correspond au cycle de la machine hôte

Overview

Les moules de machines de fabrication de briques sont les composants de formation de noyau pour les équipements de production de briques non cuites ; ils sont essentiels pour déterminer la précision dimensionnelle, la planéité de la surface et la densité du produit fini de la brique.

Utilizing high-frequency vibration and high-pressure compression, these molds shape raw materials—such as cement, sand, aggregate, and fly ash—into standard brick units. As a core tooling component within the production line, they are subject to the highest wear and precision requirements, directly dictating the quality of the final product.

Compatible with a wide range of fully automatic and semi-automatic brick-making systems, these molds support the customization of various brick types, including hollow blocks, solid bricks, permeable pavers, road pavers, slope protection bricks, and curbstones. They offer advantages such as high hardness, impact resistance, dimensional stability, and a long service life, making them essential for ensuring stable production, reducing consumable costs, and enhancing product quality in brick manufacturing plants.

These molds are highly versatile and applicable across the entire concrete non-fired brick production sector. Standard molds can produce conventional hollow blocks, standard bricks, multi-hole bricks, and solid cement bricks. Custom molds enable the production of specialized engineering bricks, such as colored permeable pavers, interlocking slope protection bricks, interlocking pavers, grass pavers, curbstones, and I-shaped bricks. They are widely used in building material plants, precast yards for infrastructure projects, municipal paving material facilities, and rural infrastructure production lines. Whether for small-scale, semi-automatic home-based machines or large-scale, fully automatic assembly lines, the molds can be precisely matched to equipment specifications. They accommodate various production capacities and brick types, meeting material standards for residential construction, road paving, riverbank stabilization, landscaping, and other engineering projects.

Operation

Production Support

Overall, high-quality molds are essential for enhancing quality and efficiency in brick plants. While inferior molds lead to misaligned bricks, dimensional deviations, damaged edges, and high scrap rates, precision-engineered, wear-resistant molds stabilize product quality, increase productivity, and reduce the frequency of component replacement—making them a cost-effective and indispensable asset for modern brick plants. Options include both standard off-the-shelf molds and custom designs for specialized brick shapes, compatible with a full range of brick-making equipment.

Configuration

Materials and Manufacturing

Regarding manufacturing processes and precision detailing, the entire mold assembly is crafted using thick steel plates that undergo integral cutting, CNC precision milling, and comprehensive heat treatment. The main mold plate utilizes high-quality, wear-resistant steel; unlike standard molds made from welded thin sheets, this design offers substantial thickness, high rigidity, and excellent impact resistance. Critical molding areas undergo high-frequency quenching to achieve high hardness and superior wear resistance, ensuring no corner chipping, wear, or edge collapse during prolonged high-pressure vibration. Welds are full and uniform—free of porosity or weak joints—resulting in a robust, deformation-resistant structure. The interior of the mold cavities is finely ground and polished to a smooth finish, ensuring seamless demolding without material adhesion; the resulting brick blanks require no secondary trimming and boast a clean, attractive appearance. All positioning and mounting holes are CNC-drilled with minimal tolerance, ensuring a precise fit during installation and stable, vibration-free operation. In terms of operational performance and compatibility, these brick machine molds are perfectly suited for the continuous, high-frequency vibration and high-pressure compression cycles characteristic of brick-making machinery. During high-intensity, long-duration mass production, the molds resist issues such as cavity deformation, brick misalignment, and edge wear, ensuring consistent product quality throughout the day.

The molds offer excellent release properties—preventing material jamming or sticking—which significantly boosts production speed and reduces the time required for manual cleaning. Furthermore, they exhibit superior resistance to compression, tension, and fatigue, as well as to dust and moisture; they are fully adapted to the harsh operating environments of brick plants and maintain high-precision molding capabilities even after prolonged use.

Specification

Compatibility and Customization

Regarding specifications and compatibility, these molds are manufactured to national standards, supporting both universal application across machine models and customized designs. The mold dimensions are compatible with mainstream brick-making machine models—such as the 4-24, 4-15, 6-15, and 8-15 series—and can be precisely configured based on the machine’s table size, vibration spacing, and tamper head stroke. The standard mold enables the simultaneous production of multiple bricks; the mold cavities are evenly distributed and uniform in depth, ensuring complete consistency in the thickness, dimensions, and verticality of every brick blank.

Brick patterns, hole sizes, and corner radii can be customized to meet specific requirements. The molds support various surface finishes—such as smooth, bush-hammered, and matte—fully satisfying the demands for mainstream brick styles in local markets.

Compatible Machine Series4-24, 4-15, 6-15, 8-15 and custom models
Brick TypesHollow, solid, paver, slope protection, grass paver and curbstone
MaterialHeat-treated wear-resistant alloy steel
CustomizationCavity layout, dimensions, hole pattern and surface finish

Capacity

Production Advantages

These brick machine molds offer four core advantages, effectively resolving common industry issues such as rapid wear, edge chipping, deformation, and poor brick quality.

First, they offer high molding precision; the mold cavities are uniform and the corners vertical, resulting in brick blanks with sharp edges and flat surfaces, ensuring a very high pass rate for finished products. Second, they feature strong interchangeability; molds of the same model are highly compatible and easy to replace without modifying the equipment structure, allowing for quick assembly and disassembly by a single operator.

Third, they ensure production stability; the molds undergo stress-relief treatment, making them resistant to deformation and cracking even under long-term, high-frequency vibration and pressing, while maintaining zero dimensional deviation over extended production runs.

Fourth, they offer outstanding cost-effectiveness; their exceptionally long service life significantly reduces downtime losses associated with frequent mold changes and repairs, effectively lowering the brick plant’s overall production costs.

Find the Right Brick Machine

Tell us your block type, target capacity, and budget. Our engineers will recommend the right production solution for your project.

OBTENEZ UN DEVIS GRATUIT

Démo du formulaire de contact

En changeant de moule, la machine peut produire des blocs creux, des blocs pleins, des pavés, des pavés imbriqués, des bordures et d'autres produits en béton.

Les matériaux courants comprennent le ciment, le sable, la pierre concassée, les cendres volantes, les scories et autres granulats disponibles localement. Le mélange exact dépend de la résistance et de la finition requises du bloc.

Oui. Nous pouvons recommander ou personnaliser la configuration de la machine, la conception du moule, la capacité de production et le niveau d'automatisation en fonction de vos échantillons de blocs et des conditions d'usine.

L'alimentation standard comprend normalement la machine à blocs principaux, le système de contrôle et le moule sélectionné Des mélangeurs, des convoyeurs, des systèmes de palettes et d'autres équipements auxiliaires peuvent être ajoutés selon les besoins.

Oui. Nous fournissons des conseils d'installation, de mise en service, de formation des opérateurs, un support technique et un service de pièces de rechange. Des options de support à distance et sur site sont disponibles.

OBTENEZ UN DEVIS GRATUIT

Démo du formulaire de contact