Shanman (Linyi) Machinery Co, Ltd.

Machine de fabrication de briques en béton QT6-15

Machine de fabrication de briques en béton QT6-15

La machine de fabrication de briques en béton QT6-15 est une unité de moulage de blocs entièrement automatique et multifonctionnelle. Il présente une conception optimisée et une structure robuste, utilisant une alimentation en matériaux forcés et une technologie de compression des vibrations pour accélérer le processus de moulage.

Dimensions : 3 200×2 300×2 750mm
Poids: 8,35 T
Cycle de moulage : 15 secondes/cycle

Overview

La machine de fabrication de briques en béton QT6-15 est une unité de moulage de blocs entièrement automatique et multifonctionnelle. Il présente une conception optimisée et une structure robuste, utilisant une alimentation en matériaux forcés et une technologie de compression des vibrations pour accélérer le processus de moulage.

Positioned as a high-performance, cost-effective, fully automatic model, the QT6-15 is equipped with a PLC control system, fault self-diagnosis, digital displacement sensing, and remote monitoring capabilities. It is currently one of the most popular non-fired brick machines on the market.

Core Advantages

1. Fully Automatic PLC Intelligent Control: The machine utilizes a PLC system with a computer interface, enabling random signal analysis, fault diagnosis, and parameter setting to ensure optimal performance.

2. High-Efficiency Vibration Molding Technology: Computer-controlled hydraulic flow and pressure manage vertical synchronous vibration, frequency variation, and braking; excess hydraulic energy is converted into impact force, reducing energy consumption. Low-frequency feeding combined with high-frequency vibration and simultaneous table-mold vibration ensures the concrete fully liquefies and de-aerates within 2–3 seconds, resulting in high product density and strength.

3. Forced Uniform Material Distribution System: When the feed box moves over the mold, mixing forks operate rapidly to ensure even material discharge and consistent product strength. A specialized material storage and distribution system, paired with a unique anti-bridging device, facilitates rapid, uniform feeding and minimizes strength variations.

4. Versatility and Flexible Mold Changing: By simply changing molds, the machine can produce over a hundred types of bricks, including porous bricks, standard bricks, hollow bricks, colored pavers, grass pavers, and slope protection bricks.

5. Broad Raw Material Adaptability: Industrial waste materials—such as fly ash, furnace slag, coal gangue, and tailings—can be utilized as raw materials, enabling the resource recovery of solid waste.

6. High Cost-Performance Ratio: High output, mold versatility, and efficient production across various brick types ensure a manageable investment.

7. Robust and Durable Structure: Constructed using heavy-duty structural steel and specialized welding techniques, the machine offers excellent rigidity, vibration resistance, and a long service life. VII. Brick Types Produced

By simply changing molds, the QT6-15 brick-making machine can produce a wide variety of brick types

• Hollow blocks: 390×190×190mm, etc.

• Perforated bricks: 240×115×90mm, etc.

• Standard solid bricks: 240×115×53mm, etc.

• Paving bricks/pavers: 200×100×60mm, 200×163×60mm, etc.

• Colored pavers (requires dual-material feeder)

• Interlocking blocks, Dutch bricks

• Curbstones, slope protection bricks

• Grass pavers, tree-surround bricks

• Insulated blocks, permeable bricks

• Custom molds for special-shaped bricks available upon request

A single QT6-15 unit meets diverse engineering needs, including building wall construction, pavement surfacing, landscaping, and hydraulic slope protection.

QT6-15 product detail
QT6-15 product detail

Real Customer Case Studies

Operation

Basic Working Principle

The QT6-15 utilizes table-mold synchronous vibration-compression technology. Its core working principles are as follows:

1. Hydraulic and Vibration Synergy: Computer control regulates hydraulic flow and pressure to manage synchronous vertical vibration, frequency variation, and braking.

2. Excess Oil Conversion: Excess hydraulic oil from the pressurization phase is converted into impact vibration force, effectively reducing energy consumption.

3. Low-Frequency Feeding & High-Frequency Molding: Low-frequency vibration is used during the feeding stage to ensure uniform material distribution, while the system switches to high-frequency vibration for the molding stage.

4. Rapid Liquefaction and Air Exhaustion: Combined table-mold vibration causes the concrete to fully liquefy and release air within 2–3 seconds, achieving high density and strength.

5. Synchronous Demolding: Synchronous demolding after shaping ensures precise product dimensions and high density.

Workflow

The complete workflow of the QT6-15 fully automatic brick making machine is as follows

1. Batching and Mixing: Raw materials—such as cement, sand, crushed stone, and fly ash—are measured according to the formula and fed into a mixer (e.g., JS500) for blending.

2. Material Feeding: The feed box moves over the mold box; internal mixing forks operate rapidly to ensure even discharge. A directional feeding mechanism and a reciprocating arch-breaking rake ensure rapid and uniform material distribution.

3. Pre-vibration Feeding: Pre-vibration occurs simultaneously with feeding to achieve initial material compaction.

4. Pressing and Molding: The pressure head descends; combined with table-mold vibration, the concrete fully liquefies and releases air within 2–3 seconds. 5. Synchronous demolding: Demolding occurs simultaneously upon completion of the molding process.

6. Brick discharge and conveying: Finished bricks are discharged by the pallet feeder and can be automatically stacked using a palletizer.

Configuration

Equipment NameDescription
Batching Machine (PL1200 Three-Bin Batcher)Automatic batching and proportioning
Forced Concrete Mixer (JS500)Raw material mixing
Belt Conveyor (8 meters)Mixed material conveying
QT6-15 Block Molding MachineCore molding equipment
Material Feeding MachineUniform material distribution
Hydraulic Pump StationHydraulic power supply
PLC Control CabinetFully automatic control system
Brick/Pallet Discharge MachineFinished product discharge
Palletizer (Optional)Automatic palletizing
Pallet Elevator/Lowerator (Optional)Pallet circulation
MoldCustomized based on required brick type
Color Paver System① Color mixer ② Colorant conveyor belt ③ Color dosing feeder
PalletSupports molded green bricks

Components such as cement silos, screw conveyors, cement weighing scales, water weighing scales, wheel loaders, and forklifts can be added according to requirements.

Specification

ParameterSpecifications
Main machine dimensions3,200 × 2,300 × 2,750 mm
Main machine weight8.35 t
Molding cycle15–20 seconds/cycle
Vibration force (exciting force)80 kN
Vibration frequency2,800–4,500 cycles/min
Main machine power45 kW
Control methodFully automatic intelligent PLC control with fault self-diagnosis system
Molding methodTable mold vibration + vertical directional vibration + pressure molding
Number of operators5–8 persons/shift
Voltage220V/380V/415V/440V (customizable)
Compatible mixer modelJS500 mixer
Pallet dimensions1,150 × 720 × 25 mm
Installation area requirementsWorkshop area: approx. 200–250 m²
Curing area for molded green bricksGenerally recommended: 2,000–3,000 m²
Water consumption for production mixingApprox. 4–8 tons/day
Water usage for natural curing of green bricksApprox. 4–8 tons/day
Suitable raw materialsCement, sand, crushed stone, fly ash, furnace slag, metallurgical slag, coal gangue, stone powder, tailings, chemical residue, perlite, etc.

Capacity

QT6-15 product detail
8”/400×200×200mm/2holes
Production Capacity
-Per mold: 6 blocks -Per hour: Approx.1080-1440 blocks -Per 8 hours:8640-11520 blocks
QT6-15 product detail
6”/400×150×200mm/m/3holes
Production Capacity
-Per mold: 8 blocks -Per hour: 1440-1920blocks -Per 8 hours: 11520-15360 blocks
QT6-15 product detail
4”/400×100×200mm/2holes
Production Capacity
-Per mold: 10 blocks -Per hour: Approx.1800-2400 blocks -Per 8 hours: 14400-19200 blocks
QT6-15 product detail
200x100x60mm Rectangular Pavers
Production Capacity
– Per mold: 27 blocks – Per hour: Approx. 4860 blocks – Per 8 hours: 38880 blocks
QT6-15 product detail
240x110x70mm
S-Shaped Pavers
Production Capacity
– Per mold: 20 blocks -Per hour: Approx. 3600 blocks
-Per 8 hours: 28800 blocks
QT6-15 product detail
200x163x80mm
I-Shaped Pavers
Production Capacity
Per mold: 18 blocks -Per hour: Approx. 3240 blocks – Per 8 hours: 25920 blocks

All output figures represent actual, continuous production capacity—no inflated or exaggerated claims.

Want to know more about production rates for different brick types? Contact us today.

Find the Right Brick Machine

Tell us your block type, target capacity, and budget. Our engineers will recommend the right production solution for your project.

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En changeant de moule, la machine peut produire des blocs creux, des blocs pleins, des pavés, des pavés imbriqués, des bordures et d'autres produits en béton.

Les matériaux courants comprennent le ciment, le sable, la pierre concassée, les cendres volantes, les scories et autres granulats disponibles localement. Le mélange exact dépend de la résistance et de la finition requises du bloc.

Oui. Nous pouvons recommander ou personnaliser la configuration de la machine, la conception du moule, la capacité de production et le niveau d'automatisation en fonction de vos échantillons de blocs et des conditions d'usine.

L'alimentation standard comprend normalement la machine à blocs principaux, le système de contrôle et le moule sélectionné Des mélangeurs, des convoyeurs, des systèmes de palettes et d'autres équipements auxiliaires peuvent être ajoutés selon les besoins.

Oui. Nous fournissons des conseils d'installation, de mise en service, de formation des opérateurs, un support technique et un service de pièces de rechange. Des options de support à distance et sur site sont disponibles.

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